Oxy Acetylene Pressure Regulators: Reliable Gas Control for Cutting and Welding Applications

Having high-quality pressure regulators is essential for all welding, cutting, brazing or industrial applications. Pressure regulators designed for oxygen and acetylene must be designed for reliable and accurate flow and pressure control in order to protect equipment and workers.

Discover our range now and find the right pressure regulators for your installation.

Product Listing

  • High pressure regulator
    Single stage
    Diaphragm technology + BV
  • Low pressure regulator
    Single stage
    Diaphragm technology + BV

How does the oxy-acetylene welding process work?

Oxyacetylene welding is a process used to heat and melt metals in order to join them together. To create a flame that is hot enough (+- 3100 - 3500°), a mixture of oxygen and acetylene is burned. It is impossible to mix the two gases in a single cylinder because acetylene is unstable and oxygen is a powerful oxidizer; mixing the two could cause a very violent explosion.

For this reason, oxy acetylene systems use two separate cylinders, each equipped with specific pressure regulators. These regulators ensure safe gas delivery by reducing the pressure to a stable, usable level to enable the safe use of oxyacetylene.

How does the oxy-acetylene welding process work?
How Do the 2 regulators Work in an Oxy-Acetylene Setup?

How Do the 2 regulators Work in an Oxy-Acetylene Setup?

Both pressure regulators operate on the same principle: the inlet pressure from the cylinder is reduced and stabilized to maintain a constant outlet pressure and flow rate. When using oxyacetylene for welding, it is crucial to maintain a stable flow rate to ensure the safety of people and equipment, as well as the quality of the work. A constant flow rate ensures a stable flame, resulting in uniform metal fusion and clean welding results, regardless of the type of application.

In a complete acetylene regulator set, oxygen and acetylene are supplied separately and are not mixed until they reach the torch, just before the nozzle outlet. The cutting torch is the part of the system which safely creates the gas mixture only at the point of use.

All oxygen regulators have two pressure gauges, one that indicates the pressure in the cylinder and a second that indicates the gas outlet pressure. This allows the user to ensure that the regulator is functioning properly throughout its use.

Why Choose Our Oxy Acetylene Regulators?

Rotarex oxyacetylene regulators offer premium safety and reliability while maintaining high precision for gas welding, cutting, and brazing applications. They guarantee optimal pressure control and accurate gas flow for perfect flame stability, ensuring effective performance in high demanding conditions. Each Rotarex pressure regulator is designed to withstand demanding industrial environments and to protect the equipment, the torches, and of course the user.

Our models include compact and durable designs with excellent compatibility across standard oxy-acetylene setups, delivering consistent performance and a stable gas supply delivered to the torch. By choosing Rotarex, you get reliable engineering, long-lasting performance, and equipment designed to last.

Why Choose Our Oxy Acetylene Regulators?
Industrial Grade Oxy Acetylene Regulators for Professional Applications

Industrial Grade Oxy Acetylene Regulators for Professional Applications

Rotarex oxy acetylene regulators are purpose-built for industrial welding, cutting, and brazing operations, delivering superior performance compared to standard welding gas equipment.

Our oxygen regulators feature high flow and high-pressure capabilities, designed to withstand supply pressures up to 300 bar while maintaining stable outlet flow rates for consistent flame control. Acetylene regulators are specifically calibrated for low-pressure operation with precision flow control.

Rotarex regulators are engineered for heavy-duty industrial processing environments, offering:

  • Single-stage and dual-stage configurations for different application requirements
  • Gas regulator compatible with standard CGA connections for seamless integration

Technical Features and Engineering Advantages

Rotarex oxy-acetylene regulators incorporate advanced technical features that ensure reliable performance in demanding industrial environments.

Precision Manufacturing

Rotarex oxyacetylene regulators are constructed from a brass body, offering maximum durability and excellent corrosion resistance in harsh industrial environments. Oxygen-specific pressure regulators are designed to operate at high pressures, while acetylene regulators are designed for low-pressure use to ensure maximum safety. Rotarex pressure regulators are equipped with two pressure gauges that allow continuous monitoring of both the cylinder pressure and the outlet pressure. This dual-gauge configuration ensures that the regulator is functioning properly and correctly adjusted throughout use, helping operators maintain optimal working conditions and prevent pressure-related issues.

Flow Control Technology

Our regulators feature precision-engineered flow control mechanisms that maintain stable outlet pressure across varying inlet pressures. Thanks to their high level of reliability and manufacturing quality, they deliver consistent gas flow and a stable, well-controlled flame throughout the entire working range. This precise flow stability is essential for welding, cutting, and brazing operations, as it ensures uniform heat input, improved work quality, and enhanced operational safety.

Safety Engineering

Rotarex oxy-acetylene regulators feature a robust construction designed to withstand demanding industrial environments and intensive daily use. For acetylene applications, the regulators must be installed in combination with a flashback arrestor to protect against reverse gas flow and flashback risks. Dedicated thread specifications for oxygen and acetylene prevent incorrect gas connections, significantly reducing the risk of handling errors and ensuring safe, reliable operation.

Industrial Reliability

Rotarex regulators are designed for professionals who demand a high level of reliability in industrial environments. Built to perform under continuous operation, they deliver consistent pressure control and stable gas flow, even in demanding working conditions. Each pressure regulator is individually tested to ensure accurate control of pressure and gas output flow, guaranteeing dependable performance, long service life, and confidence in daily use.
Standards and certifications for flashback arrestors

Safety Standards and Industrial Compliance

Rotarex oxyacetylene regulators are designed with safety, reliability, and compliance with applicable industry requirements in mind. Intended for use in demanding industrial environments, they incorporate robust construction principles and proven gas control technologies to ensure safe and consistent operation:
  • High-pressure rated components for safe gas delivery: The regulators are designed to handle the specific pressure and flow characteristics of oxygen and acetylene. Oxygen regulators are designed to handle very high supply pressures while providing stable, controlled flow, while acetylene regulators offer precise low-pressure control to maintain stable flame characteristics.
  • Thread specifications compliant with international standards: Thread configurations follow established industry practices, with right-hand threads for oxygen and left-hand threads for acetylene, preventing incorrect gas connections.
  • Maximum acetylene outlet pressure limited to 1.5 bar per safety regulations: For acetylene applications, the outlet pressure is limited to 1.5 bar, in accordance with widely recognized safety guidelines.
All Rotarex pressure regulators undergo rigorous quality controls to ensure consistent performance and a high level of operational safety.

Industrial Applications and Use Cases

Rotarex oxyacetylene regulators are used in many industrial applications that require precise control of gas pressure and flow. They are designed to withstand harsh working conditions and support processes like welding, cutting, brazing, and heating, where stable flame control is essential for performance and safety.

Metal Fabrication and Manufacturing: They are widely used in structural steel fabrication, pipe welding, and maintenance tasks where equipment portability and process versatility are essential, and where some applications require flexible on-site solutions.

Industrial Cutting Operations: High-capacity oxygen regulators provide the flow rates required for flame cutting operations in steel processing plants, shipyards, and demolition sites, enabling quick and controlled cutting across different material thicknesses.

Brazing and Heating Applications: Rotarex regulators are an effective option for HVAC installations, metal joining, and repair operations where consistent performance over long periods of use is required.

Quality Control and Testing: In laboratories and quality control environments, Rotarex regulators provide reliable and repeatable gas flow for material testing, metallurgical analysis, and research activities requiring precise pressure and flow control.

Industrial Applications and Use Cases
Sourcing Oxy Acetylene Regulators for Your Operations

Sourcing Oxy Acetylene Regulators for Your Operations

Rotarex serves industrial distributors, OEM partners, and direct procurement departments worldwide with reliable gas control solutions.

Our technical sales team provides application engineering support to specify the appropriate regulator configuration for your specific requirements. Whether you need standard catalog products or custom-engineered solutions for specialized applications, Rotarex offers flexible manufacturing capabilities to support your business needs.

Contact our industrial sales team to discuss volume pricing, technical specifications, and delivery schedules for your oxy acetylene regulator requirements. Rotarex maintains global distribution networks to support just-in-time delivery requirements for industrial customers.

FAQ – Oxy Acetylene Welding
What is Oxy Acetylene welding?

Oxy-acetylene welding uses a high-temperature flame created by burning oxygen and acetylene to heat and melt metals. It is widely used for welding, cutting, brazing, and heating applications.

How do oxygen and acetylene regulators operate in an oxy-acetylene setup?

Each regulator reduces the cylinder’s high pressure to a stable working pressure and delivers a constant, controlled gas flow. The gases remain separate until they reach the torch, where they are safely mixed to create the welding or cutting flame.

Do I need separate regulators for oxygen and acetylene?

Yes. Each gas has different pressure, flow, and safety requirements, so dedicated regulators are essential.

What do the two gauges on a regulator indicate?

One gauge shows the cylinder pressure, and the other shows the outlet pressure going to the torch.

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